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Center for Crops Utilization Research, Iowa State University

Ames, IA

Takes startups or pilot runsLast verified 2026-10-02

Iowa State University center with 14,000 sq ft of food processing and fermentation pilot plant space in Ames, plus a pilot-scale fermentation facility in Boone, Iowa, that does contract R&D and fee-for-service scale-up for companies from startups to large enterprises. Equipment covers milling, extrusion, HTST/UHT pasteurization, homogenization, spray, drum, vacuum and freeze drying and 500 to 1,000 liter fermenters, producing prototype product up to tens of kilograms rather than commercial runs.

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What this plant can run

Process

Lit: the preservation processes they state. 12 processes stated in all.

FermentationExtrusionSpray dryingFreeze dryingDehydrationHTST pasteurizationUHTEmulsifying and homogenizingMilling and grindingKettle cookingNitrogen flush and MAPVacuum packing

Packaging

0formats stated

Not stated in their published information.

Minimum order

Not published

Ask on the first call.

Certifications

GFSI certificateTakes startups or pilot runs

A dark light means their published information does not say, not that they cannot.

What they state

Plant locations
  • Ames, IA
  • Boone, IA
Process
FermentationExtrusionSpray dryingFreeze dryingDehydrationHTST pasteurizationUHTEmulsifying and homogenizingMilling and grindingKettle cookingNitrogen flush and MAPVacuum packing
Packaging
Not stated in their published information
Products
Chips and extruded snacksGranola and cerealPlant-based meatPet food and treats
Minimum order
Not published
Food safety certification
Not stated in their published informationNo GFSI scheme found on their site; not proof they lack one.
Other certifications
Not stated in their published information
Regulatory scope
Not stated in their published information
Equipment
  • Leistritz Mic 27/GI-40D twin-screw extruder, 30 kg/hr
  • burr, colloid, impact and microcut mills; Kason and Sweco sifters; aspirator
  • jacketed agitated tanks from 4 to 500 gallons and GROEN steam kettles
  • Micro Thermics HTST/UHT systems, 2 L/min
  • Avestin and Ariete high pressure homogenizers
  • APV, Niro and SPX pilot spray dryers (3 to 20 L/hr) and Buchi mini spray dryer
  • drum dryer (200 to 500 kg/hr), vacuum dryer and Virtis pilot freeze dryer
  • falling film evaporator, membrane filtration (MF, UF, NF, RO), decanter and disc-stack centrifuges
  • supercritical CO2 extractor
  • Applikon 500 L and 1,000 L pilot fermenters and bench fermenters from 2 to 40 L
  • Koch X180 vacuum and modified atmosphere sealer
Batch size or capacity
Pilot fermentation at 500 to 1,200 liters; prototype product from a few to tens of kilograms; Leistritz 27 mm twin-screw extruder up to 30 kg/hr
Services
Formulation and R&DPilot and small runsRecipe scale-upIn-house labCold storage
Works with
Startups and first runsLarge CPG companies
Also states
  • Processing crops into food, feed and biorenewable products
  • Extrusion feasibility and scale-up trials for feeds, pet foods, breakfast cereals, snacks and plant protein meats
  • Downstream processing: centrifugation, membrane separation, chromatography, evaporation
  • Supercritical CO2 extraction
  • Industry incubator program renting lab and office space for up to 2 years
  • Workforce training in food processing and industrial fermentation
Type of company
R&D and pilot lab

How we checked

Verified 2026-10-02 from the manufacturer's published information (6 pages checked).

Their own published information states these capabilities clearly.

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